Rotary Screen

Product Details:

JAGTAP Hot Juice Rotary Screen:

JAGTAP Hot Juice Rotary Screen is a mechanical device integrated into the sugar extraction process. Its primary function is to separate the impurities and suspended solids from the hot sugar juice (known as "hot juice") that comes directly from the juice heater. By doing so, it not only enhances the quality of the extracted juice but also ensures the smooth operation of downstream equipment.

JAGTAP Rotary Juice Screen

"High Performance way of Removing Suspended Solids from Liquids” this “Jagtap” principle introduces liquid under minimum head loss conditions and rotates the screen in the opposite direction so that maximum shear velocity is achieved. This is used for fast separation of solids from liquid. This principle not only carries the operation at reduced cost, but also increases substantially the quantity of raw juice handled on a specific screen size. Screening efficiency is also improved as, in all cases; the raw juice is introduced tangentially on to the contra-rotating face. Because of the shallow approach, this system also increases the percentage of Bagacillo capture off the screen surface. Drums rotating in same direction as that of the juice flow, causes flooding of the juice adversely affecting screening efficiency.

A fine gradient is provided, while mounting the screen, towards discharge end. The gradient is kept to a minimum to allow increased retention period. While higher percentage of juice recovery is assured in this arrangement, it also helps improve drying of Bagacillo to some extent.

Internally-fed Rotary Screen uses a cylindrical drum mounted on trunion holding plate that is supported on 2 pedestal bearing blocks

The discharge end of the drum rests on two sets of self-aligning twin rollers

The rotating screen is a unique metal to metal welded wedge bar screen with aperture size ranging from 0.2 to 0.7mm as also as per customer’s demands.

Rotary screen sizes range from 1000 mm to 2400 mm ID and from 1000 mm to 5600 mm long. Flow rates are dependent on Rotary Screen’s open area and size.

Additional Information:

• Item Code: JAGTAP-HJRS
• Delivery Time: 10-12 Weeks

Product Details:

TECHNOLOGY OVERVIEW

The JAGTAP Rotary Screen is installed in a pumping station of a combined sewerage system to remove suspended solids from raw wastewater. When installed in a channel of the pumping station, the rotary screen traps suspended solids by Wedge Wire Screen. The raw wastewater flows into the rotating screen and is filtered when leaving the screen from the inside to the outside. Suspended solids are trapped on the inside surface of the screen, and raked upward as the screen rotates. The solids collected at the top of the inside of the screen are flushed out with flushing water down into a discharge trough for collection. 


 

Additional Information:

• Item Code: JEW-RS
• Delivery Time: 10-12 Weeks

Product Details:

JAGTAP Rotary Screen is a mechanical screening machine used to separate materials by size. It consists of a cylindrical screen that rotates on a horizontal axis, driven by a motor. As the material enters the screen, it is subjected to centrifugal force and pushed towards the screen's surface. The particles smaller than the screen openings pass through the screen, while the larger particles are retained on the screen and discharged at the end of the screen.
The functional details and specifications of a rotary screen may vary depending on its specific application and design. However, here are some general details and specifications:
Screen size: The screen size can vary depending on the application and required separation size.
Screen openings: The screen openings can vary in size, shape, and arrangement, depending on the material being screened and the desired separation efficiency.
Rotation speed: The rotation speed can vary depending on the application and desired separation efficiency. Typically, the speed range is between 5 to 25 revolutions per minute (RPM).
Motor power: The motor power required for a rotary screen can vary depending on the size of the screen, the material being screened, and the desired separation efficiency.
Construction material: The screen cylinder and supporting structure can be made of various materials, including stainless steel, mild steel, depending on the application.
Drive mechanism: The rotary screen is driven by a motor and gearbox, which can be mounted inside or outside the screen structure.
Inlet and outlet: The rotary screen has an inlet for material to enter and an outlet for separated material to exit.
Cleaning mechanism: Some rotary screens are equipped with a cleaning mechanism, such as a brush or spray bar, to prevent material buildup and maintain separation efficiency.
Capacity: The capacity of a rotary screen can vary depending on the size of the screen, the material being screened, and the desired separation efficiency.
JAGTAP Internally Fed Rotary Screens are designed to provide superior solids recovery from waste streams.  JAGTAP has been providing reliable and robust rotary screens globally since 1981.    They have been used in a variety of food & beverage and industrial wastewater applications including Sugar, poultry, and seafood, fruit and vegetable processing, pulp & paper production. 

Specifications

• Drum Diameters range from 500mm to 3000mm
• Drum Lengths range from 24 to 500mm to 4500mm

Product Details:

ROTARY SCREEN - FLY ASH

Specially designed to shift the water coming from the gas scrubbers of the boiler.

 

#JAGTAP #JAGTAP Engineering Works #Serving Industry #Solutions Provider #Rotary Screen #Fly Ash #Sugar Industry #JAGTAP Rotary Screen

Product Details:

Additional Information:

• Item Code: JHJRS

Product Details:

Product Details:

Product Details:

The pumped-flow rotating (rotary) drum screen is originally designed to dewater industrial sludge and render wastes. The screens are now commonly used with 3-mm, 2-mm and 1-mm wedge wire screen apertures for membrane protection at municipal wastewater plants.

Benefits

o    High solids capture efficiency

o    Appropriately placed flight segments constantly conveying solids towards discharge point

o    External spray bar and brush preventing solids accumulation on external screen surface

o    Pivots fully adjustable and replaceable without removing screen cylinder

o    Screen design without running seals

o    Low energy consumption and reduced maintenance

 

Additional Information:

• Item Code: JEWRDS

Product Details:

The JAGTAP externally-fed rotary drum screens is a reliable self-cleaning wedge wire screen for both industrial screen applications and municipal wastewater operations. This screening technology performs particularly well in wastewater
with high oil or grease loadings as well as scum applications that can blind other types of screens.

The JAGTAP has slotted wedge wire and cylindrical drums that rotate on two pillow block bearings. They can handle flows from 25 to 908 m3/hr. The screen slot openings range from 0.25 to 2.5 mm. The rotary drum is driven by a motor fitted to a shaft-mounted gearbox.

The JAGTAP has three methods of maintaining clean screen openings. The doctor blade scrapes the solids from the face of the screen surface. The filtrate back washes while exiting the bottom of the screen and a shower on an automatic cycle washes the screen drum from inside

METHOD OF OPERATION

Raw influent enters a headbox which distributes the flow evenly across the full length of the rear, upper external surface of the rotating drum. As water passes through the screen, solids are retained on the outside of the screen drum and are carried by rotation around to the front of the screen, where they are removed by a fixed doctor blade. The screened water cascades down inside the drum and falls through the bottom, creating a vigorous backwash action. This action, together with the use of internal water sprays, self-cleans the drum on every revolution.

 

FEATURES

Reliable & Efficient Operation

• 100% overflow protection for designed flow up to 5.0 mgd.

• More material recovery for re-use.

• Improved wastewater production.

Design and Construction Flexibility

• Drum Diameters range from 25 to 36 inches(63 to 92 cm).

• Drum Length range from 12 to 120 inches(30 to 305 cm).

• Customizable to fit into existing infrastructure.

Applications

Municipal Primary Sewage

Pulp& Paper Debarking Water

Vegetable & Fruit Processing Effluent

Seafood Processing Effluent

Poultry Processing Effluent

Bakery

Meat Processing Effluent

 

Standard Construction

• 304 stainless steel construction

• Unitary frame

• Wedge wire drum

• motor and shaft-mounted gear drive

• Head box, with overflow protection

• Doctor blade assembly with monel blade

(Drum Dia. 25 inch)

• Doctor blade assembly with bronze blade

(Drum Dia. 36 inch)

• Internal spray bar

Additional Information:

• Item Code: JEW-EFRS
• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)

Product Details:

Rotary Juice Screen / Rotary Cush Cush Screen

We are pleased to introduce JAGTAP Engineering Works as one of the leading manufacturers and suppliers of Welded Wedge Bar Screens Filtration products. We also take pride to be India’s first to introduce the In-House developed proprietary METAL-to-METAL Fusion Technology for manufacturing Jagtap's Welded Wedge Bar Screen products.

 

"High Performance way of Removing Suspended Solids from Liquids” this “Jagtap” principle introduces liquid under minimum head loss conditions and rotates the screen in the opposite direction so that maximum shear velocity is achieved. This is used for fast separation of solids from liquid. This principle not only carries the operation at reduced cost, but also increases substantially the quantity of raw juice handled on a specific screen size. Screening efficiency is also improved as, in all cases; the raw juice is introduced tangentially on to the contra-rotating face. Because of the shallow approach, this system also increases the percentage of Bagacillo capture off the screen surface. Drums rotating in same direction as that of the juice flow, causes flooding of the juice adversely affecting screening efficiency.

 

A fine gradient is provided, while mounting the screen, towards discharge end. The gradient is kept to a minimum to allow increased retention period. While higher percentage of juice recovery is assured in this arrangement, it also helps improve drying of Bagacillo to some extent.

Product Details:

External Fed Style
Internal Fed Style
Micro filtration

JAGTAP Rotary Drum Filter is the effectively pretreatment devices used for wastewater treatment solid-liquid separate. 30 - 60% of the organic / inorgannic solid suspended matter will be removed, and reducing greatly the subsequent work load.

JAGTAP Rotary drum filter is a continuous and eefective fine screen rmoving suspended solid. It is mainly applied in pretreatment stage of sewage treatment plant or industrial screening. Under the specified screening condition, it can remove 30%-60% of suspended solids from screened sewage. 

Rotary drum screen is widely applied for wastewater treatment projects such as urban sewage, industry wastewater, slaughterhouse, food process industry, paper industry and so on.

We are looking forward that our high qualified products and professional service will make greater contribution for better water environment.

Product Details:

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