SCREW PRESS

Product Details:

JAGTAP Wedge wire screw press sieve screen play a crucial role in the separation process of fermented agri-based slurry in various industrial applications. These sieves are designed to efficiently separate solids from liquids, facilitating the dewatering and clarification of the slurry.

Here's how the process generally works:

Components of the Wedge Wire Screw Press Sieve:

Wedge Wire Screen:
The wedge wire screen is a key component of the sieve. It consists of V-shaped wires wound around support rods. This design creates a continuous slot that allows liquids to pass through while retaining solids.

Screw Conveyor:
The screw conveyor is responsible for moving the slurry through the sieve. As it rotates, it transports the slurry toward the discharge end of the sieve.

Process Steps:

Introduction of Slurry:The fermented agri-based slurry is introduced into the sieve system. This slurry is likely to contain a mixture of liquids and solids.

Separation through Wedge Wire Screen: As the slurry moves through the sieve, the wedge wire screen allows liquids to pass through while retaining solids. The continuous slot design ensures effective separation.

Dewatering: The screw conveyor simultaneously conveys the separated solids toward the discharge end. This process aids in dewatering the slurry, reducing its moisture content.

Solids Discharge: The separated solids, now dewatered, are discharged from the end of the screw press sieve. These solids can be further processed or disposed of, depending on the specific application.

Liquid Collection: The separated liquid, which is now clarified and separated from the solids, is collected and can be directed for further processing or discharged as needed.

Advantages of Wedge Wire Screw Press Sieves:

High Efficiency: The continuous slot design of wedge wire screens ensures efficient separation and dewatering.

Low Maintenance: These sieves are designed for durability and ease of maintenance, reducing downtime.

Customization: The wedge wire screen can be customized based on the specific requirements of the application.

Versatility: Suitable for a variety of slurry types, including fermented agri-based slurry.

Product Details:

(1) Suitable for extracting juice from fruits and vegetables. separating residues and juice. Also suit for coffee extraction residue, wheat bran, soybean residue, corncob residue, corn residue, vegetable market food waste,kitchen waste,beer residue ,wheat grass,ect. 1.Animal wastes, such as manure, cow dung, poultry dung, Animal excrement and other kinds of animal manure: 2.Biogas slurry, sludge gas and biogas fermentative residue; 3.Manioc waste, tea slag, sweet potato waste, maize pulp, bagasse, medicine dregs, wppd pulp fiber, paper pulp fiber, bean dregs, coffee grounds and so on; 4.Any kinds of solid liquid separation.

Product Details:

JAGTAP Sugarcane bagasse dewatering screw press is a machine used for the mechanical separation of liquid from solid materials, specifically for sugarcane bagasse. Sugarcane bagasse is the fibrous residue left over after sugarcane juice has been extracted. It contains a significant amount of water and needs to be dried to reduce its moisture content before it can be used for other purposes.

The dewatering screw press works by using a rotating screw within a cylindrical screen to squeeze out the liquid from the bagasse. The screw applies pressure to the material, forcing the water to pass through the screen while the solid material is retained and discharged through the end of the machine.

This process reduces the moisture content of the bagasse, making it suitable for use as fuel, animal feed, or as a raw material for the production of paper, building materials, and other products. The dewatering screw press is an efficient and cost-effective way to process sugarcane bagasse, as it requires minimal energy and produces a high-quality product with minimal waste.

The Dewatering Screw Press carries out the transport, screening and compacting of solids in the same equipment with a single motorization.

The Dewatering Screw Press is a solid and liquid separation equipment, which achieves a dryness of the rejects of between 40 and 45%. The moisture of waste after dewatering is from 40%~45%. Based on a worm screw, without central axis, it is a very suitable equipment for the compaction and dehydration of the rejects of any filtration equipment.

We manufacture different capacities of Screw Press with Wedge Wire Screen to suit product. Wet material is fed to the feed hopper and the material is conveyed via screw into the compression area where the product is squeezed / compressed during forward conveying and the water is squeezed out of the wedge wire screen. At the end of compression zone the product is discharged. A back pressure system will be provided using pneumatic or hydraulic cylinder to achieve optimum result depending on product and application.

In any kind of wet milling industry dewatering screw press are used for dewatering fiber and germs before drying.

Application:

SLAUGHTER HOUSE
PAPER INDUSTRY
Sugarcane Bagasse
ALCOHOL & BEVERAGES
PROCESSING OF FRUITS AND VEGETABLES
Municipal Solid Waste
Brewery Spent
GrainsSpent
Coffee
Potato Pulp (shredded potatoes and potato peel)
Coco Cair Pith
Fish Waste

Main features: Little wear & tearSolid support rings to resist high pressureUnique pre-dewatering screen in feed boxAvailable in AISI 304 &
                        AISI 316Back pressure system pneumatic or hydraulic cylinder

Additional Information:

• Item Code: JEWSPC
• Delivery Time: 4-6 Weeks

Product Details:

JAGTAP make Napier Grass Dewatering Screw Press is a piece of equipment used in the agriculture and biomass industry to extract moisture from Napier grass, also known as elephant grass (Pennisetum purpureum). Napier grass is a tall, fast-growing, and high-yielding tropical grass commonly used as animal fodder and a source of bioenergy.

The JAGTAP dewatering screw press is designed to separate the liquid content (mostly water) from the solid biomass material, resulting in a drier biomass suitable for various applications, such as making silage, producing biofuels, or using the biomass for other industrial purposes. The process involves feeding the Napier grass into the press, where it is gradually compressed and conveyed by a rotating screw. As the material moves along the screw, pressure is applied, causing the liquid to be separated and expelled from the biomass.

The key advantages of using a JAGTAP make Napier Grass Dewatering Screw Press include:

Moisture Reduction: The equipment effectively reduces the moisture content in Napier grass, making it suitable for storage, transportation, and various industrial applications.

Increased Biomass Density: Dewatering enhances the biomass's energy density, making it a more efficient and cost-effective feedstock for bioenergy production.

Improved Handling: The dewatered Napier grass is easier to handle and store, which reduces storage and transportation costs.

Environmental Benefits: Reducing the moisture content of biomass can lead to a decrease in greenhouse gas emissions during transportation and processing.

JAGTAP make Napier Grass Dewatering Screw Presses can vary in size and capacity, depending on the specific requirements of the operation. They are an essential tool in the biomass and renewable energy industries, where moisture content is a critical factor in the efficiency and quality of bioenergy production.

Product Details:

JAGTAP wedge wire Screw Press Screen (Screw Press Basket) for solid-liquid separator/screw press separator of various specifications, mainly used in dehydration equipmentvegetables, wastewater treatment and etc.

JAGTAP V-shaped wire structure, continuous slotted structure, only two points contact with impurities, easy to clean, widely used in manure separator.

Applications: Manure separator, food residue separator, fruit and vegetable dehydrator, Distiller’s spent grains dewatering machine, pulp dewatering separator, and so on.