Petrochemical Plants

Product Details:

JAGTAP Wedge wire screen scallops are specialized components used in reactor internals to enhance the performance of the reactor system. These scallops are designed with wedge wire screens to serve various purposes within the reactor. Here are some common applications of wedge wire screen scallops in reactor internals:
Catalyst Retention: Wedge wire screen scallops are used to retain catalyst particles within the reactor. They create a barrier that prevents catalysts from flowing out of the reactor while allowing the reactant fluids or gases to pass through the scallops. This is essential in many catalytic reactor systems to ensure efficient reactions.
Mixing and Distribution: Scallop-shaped wedge wire screens can be strategically placed within the reactor to enhance mixing and distribution of reactants. They help in achieving uniform distribution of fluids and gases across the reactor cross-section, promoting even reactions and minimizing the risk of channeling or dead zones.
Support and Structural Integrity: Scallop screens also provide structural support for reactor internals. They help maintain the integrity of the catalyst bed and other components, preventing deformation or collapse, especially in high-pressure or high-temperature reactor environments.
Filtration and Separation: In some reactor systems, scallop-shaped wedge wire screens are used for filtration or separation purposes. They allow the separation of solid particles from liquids or gases within the reactor, contributing to the desired product quality and process efficiency.
Erosion Protection: Scallop screens can serve as protective layers on reactor vessel walls to mitigate erosion caused by abrasive materials or high-velocity flows. They act as erosion-resistant liners, extending the lifespan of the reactor internals.
JAGTAP wedge wire screen scallops are known for their robust construction, precise design, and resistance to clogging, making them suitable for various reactor applications. They are typically custom-engineered to match the specific requirements of the reactor and the nature of the chemical processes involved.
These scallops are critical components in many reactor systems, ensuring the efficient operation and longevity of the reactor internals while also contributing to the quality and consistency of the chemical processes occurring within the reactor.

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JAGTAP ENGINEERING WORKS

Product Details:

Petrochemical Plant

Most refining and petrochemical processes utilize vessels where extreme pressures, high temperatures and corrosive fluids can put significant strain on screen internals. You can’t afford the cost of downtime resulting from plugged screens or damage to expensive downstream equipment caused by catalyst migration, which is why high quality screens will ensure maximum reactor activity and increase the catalysts’ run length as long as possible.

At JAGTAP Engineering, we understand the refining and petrochemical industry and the role our screens play in your processes. Our products are engineered to withstand the rigors of these challenging conditions and are manufactured for long-lasting, reliable performance.

We offer a broad selection of screen internals to help improve efficiency at virtually every step of your process, including:

• Catalyst support grids
• Centerpipes
• Header / Hub Laterals
• Nozzles
• Outer Baskets
• Outlet Baskets
• Radial Flow screens
• Scale Traps
• Scallops
• Outlet baskets for media retention in high-pressure up-flow or down-flow systems.
• Centerpipes, outer baskets and scallop screens for radial flow systems.
• Scale traps to capture contaminants and increase flow area into the bed.

APPLICATION

Support Grid
Distributor
Collector
Inlet Diffuser
Strainer

FeaturesHigh efficiencyNon-cloggingFlexible design for different types of reactorsSuper Strength & DurabilityLow cost for Installation, maintenance & Operation