Petrochemical Plants

Product Details:

JAGTAP Wedge wire screen scallops are specialized components used in reactor internals to enhance the performance of the reactor system. These scallops are designed with wedge wire screens to serve various purposes within the reactor. Here are some common applications of wedge wire screen scallops in reactor internals:
Catalyst Retention: Wedge wire screen scallops are used to retain catalyst particles within the reactor. They create a barrier that prevents catalysts from flowing out of the reactor while allowing the reactant fluids or gases to pass through the scallops. This is essential in many catalytic reactor systems to ensure efficient reactions.
Mixing and Distribution: Scallop-shaped wedge wire screens can be strategically placed within the reactor to enhance mixing and distribution of reactants. They help in achieving uniform distribution of fluids and gases across the reactor cross-section, promoting even reactions and minimizing the risk of channeling or dead zones.
Support and Structural Integrity: Scallop screens also provide structural support for reactor internals. They help maintain the integrity of the catalyst bed and other components, preventing deformation or collapse, especially in high-pressure or high-temperature reactor environments.
Filtration and Separation: In some reactor systems, scallop-shaped wedge wire screens are used for filtration or separation purposes. They allow the separation of solid particles from liquids or gases within the reactor, contributing to the desired product quality and process efficiency.
Erosion Protection: Scallop screens can serve as protective layers on reactor vessel walls to mitigate erosion caused by abrasive materials or high-velocity flows. They act as erosion-resistant liners, extending the lifespan of the reactor internals.
JAGTAP wedge wire screen scallops are known for their robust construction, precise design, and resistance to clogging, making them suitable for various reactor applications. They are typically custom-engineered to match the specific requirements of the reactor and the nature of the chemical processes involved.
These scallops are critical components in many reactor systems, ensuring the efficient operation and longevity of the reactor internals while also contributing to the quality and consistency of the chemical processes occurring within the reactor.

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JAGTAP ENGINEERING WORKS

Product Details:

JAGTAP Wedge Wire Screen with Extractor Cadre Frame for Oil Solvent extractor is used for filtration filtrating solid from liquid. Size of the Slot is produced by customer's requirement. Slot size from 0.05mm-10mm. Material of Screen used in Extractor Cadre Frame for Oil extractor contains: Stainless Steel 304, Stainless Steel 316L, and so on.

Product Details:

JAGTAP Wedge wire screens are commonly used in various industries, including the chemical and petrochemical sectors, for a range of applications. These screens are known for their durability, strength, and efficiency in separating solids from liquids or gases.

Here's how wedge wire screens are utilized in the chemical and petrochemical industries:


Filtration and Separation:
Liquid Filtration: Wedge wire screens are used in liquid filtration processes to separate solid particles from liquids. This is crucial in chemical and petrochemical processes where the purity of liquids is essential for product quality and safety.


Gas Filtration: In petrochemical applications, wedge wire screens can be used for gas filtration, removing particulate matter or impurities from gases to ensure the quality of the final products.

Strainers and Sieves: Wedge wire screens are commonly used as strainers and sieves to remove larger particles and debris from process streams. This helps protect pumps, compressors, and other downstream equipment from damage.

Dewatering: In certain chemical and petrochemical processes, wedge wire screens are used for dewatering applications. They efficiently separate water from solid materials, facilitating the handling and disposal of waste.

Centrifuge Screens: Wedge wire screens are employed as centrifuge screens in centrifugal separators. These screens help in the efficient separation of solids and liquids in centrifuges, which is a common process in chemical and petrochemical industries.

Heat Exchanger Screens: In some chemical and petrochemical processes, wedge wire screens are used as protective screens for heat exchangers. They prevent fouling by capturing and retaining solid particles, ensuring the efficient heat transfer within the equipment.

Acid and Corrosive Environments: Wedge wire screens can be manufactured using corrosion-resistant materials, making them suitable for use in acidic or corrosive environments commonly found in the chemical and petrochemical industries.

Customization: Wedge wire screens can be customized to meet specific application requirements, including slot size, wire diameter, and screen geometry. This flexibility makes them adaptable to various chemical and petrochemical processes.

When selecting wedge wire screens for chemical and petrochemical applications, it's important to consider factors such as the nature of the process, temperature, pressure, and the type of substances being handled to ensure the screens meet the specific requirements of the application. Regular maintenance and cleaning are also crucial to ensure the screens continue to operate efficiently in demanding industrial environments.

We would be delighted to discuss your specific requirements and explore how our JAGTAP wedge wire screens can enhance the efficiency and reliability of your processes. If you have any questions or would like more information,
Thank you for considering JAGTAP Engineering Works as your trusted partner in wedge wire screen solutions. We look forward to the opportunity of serving your needs and contributing to the success of your projects.

Product Details:

Petrochemical Plant

Most refining and petrochemical processes utilize vessels where extreme pressures, high temperatures and corrosive fluids can put significant strain on screen internals. You can’t afford the cost of downtime resulting from plugged screens or damage to expensive downstream equipment caused by catalyst migration, which is why high quality screens will ensure maximum reactor activity and increase the catalysts’ run length as long as possible.

At JAGTAP Engineering, we understand the refining and petrochemical industry and the role our screens play in your processes. Our products are engineered to withstand the rigors of these challenging conditions and are manufactured for long-lasting, reliable performance.

We offer a broad selection of screen internals to help improve efficiency at virtually every step of your process, including:

• Catalyst support grids
• Centerpipes
• Header / Hub Laterals
• Nozzles
• Outer Baskets
• Outlet Baskets
• Radial Flow screens
• Scale Traps
• Scallops
• Outlet baskets for media retention in high-pressure up-flow or down-flow systems.
• Centerpipes, outer baskets and scallop screens for radial flow systems.
• Scale traps to capture contaminants and increase flow area into the bed.

APPLICATION

Support Grid
Distributor
Collector
Inlet Diffuser
Strainer

FeaturesHigh efficiencyNon-cloggingFlexible design for different types of reactorsSuper Strength & DurabilityLow cost for Installation, maintenance & Operation