Self Cleaning Filter

Product Details:

Disc Scraping Self Cleaning Filter 

JAGTAP pneumatic scraping self-cleaning filter ( JEW SSCF FILTER for short), is the new high performance scraping self-cleaning filter independantly developed by JAGTAP Engineering Works. It automatically removes the particles and impurities from the filter element internal surface by mechanical scraping and it can continuously work on-line. JEW SSCF Filter is designed for filtration of high viscosity up to 800,000mPa.s. The filtration degree ranges from 50~1500µm. It can scrape the impurities off the filter element surface most quickly, which makes it more efficiently removing the impurities. It is applicable for water and various viscous liquid.
The JEW SSCF filter is designed and manufactured by following JAGTAP''s high performance, high quality and high reliability standard. The conventional filters get clogged frequently when filtering the viscous liquid and removing the soft impurities. The customers have to select larger filters or clean the filter manually and freqeuntly, which means expensive investment, hard work,valuable liquid loss. JEW SSCF filter solves these kinds of problems by its advanced self-cleaning principle. It always keeps the filter element clean, discharges waste liquid with high impurity concentration, reduces the liquid loss. When filtering the viscous liquids such as dirty water, adhesives, resins, polymers and oils, JEW SSCF filter works more efficiently. JEW SSCF filter is taking place of the vibrating screen, bag filter, basket filter andsome kind of back-flushing filter by its technical advantages and low running cost.
[ Filtering Status ]Liquid enters the filter from the inlet. The spring-loaded disc-shape scraper tightly fits the filter element internal surface and stops at the top of the filter element. The liquid passes the scraper and flows across the filter element from inside to outside. The impurities are blocked on the inner element surface. The liquid flows out from the outlet. After running for a period, more and more impurities accumulate and the pressure dropincreases. Clean the filter element by the preset differential pressure or the preset time cycle.
[ Cleaning Status ]
The cylinder drives the scraper moving up and down and cleaning the filter element. When the scraper moving down, the impurities are pushed down to the filter bottom, and gravity particles settle down to the impurity collection chamber. When the scraper moving up, the remaining impurities are pushed to the top of the filter element and then flushed off by the liquid. The impurities pass the scraper, get back the filter element internal surface and then scraped off when the scraper moving down.Each cleaning cycle consists of several strokes. After cleaning, the filter element are regenerated. When cleaning, it filters normally and flowrate is not interrupted.
[ Purging Status ]After several cleaning cycles, the impurities accumulate more and more.Open the valve periodically and purge the waste liquid of high impurity concentration, which can be recovered if necessary.

Applicable Industries and Liquids

n Applicable industries: Water treatment, pulp and paper, petro-chemical, bio-pharmaceutical, coatings, inks, oil refinary, food and beverage

n Typical applicable liquid: Wax, coal oil, Emmanuel Oil , polyer, water, citric acid, fermentation broth, protein, soap, wet end additive, coating, ink, adhesive, rubber, ethanol, chocolate, confectionary, juice, coolant, etc.

Additional Information:

• Item Code: JEW-DSSCF
• Delivery Time: 8 Weeks

Product Details:

JAGTAP self cleaning filter is mainly used in the fluid which contains more gravity impurities in filtering medium.???JAGTAP automatic self-cleaning filter is a kind of filter which is suitable for bad environment. It can be equipped with 3500 micron- 50 micron slot size and 200mm - 1000mm pipeline diameter for different using requirements. The cleaning process is started by a differential pressure switch which is monitoring the differential pressure of inlet and outlet, normally the pre-set value is 0.5bar (7psi).JAGTAP self cleaning filter is suitable for filters with DN25~DN900 pipeline to choose from. With advantages of continuously fluid flow, safety operation, simple maintenance, this kind of filter is widely used in all industries.


When the differential pressure of inlet and outlet reaches the pre-set value, the filter will start the cleaning process. The whole self-cleaning process includes two steps: 1. Turn on the drain valve which is on the filter top cover. 2. Two stainless steel brushes inside the filter mesh start to rotate which are driven by motor. The impurities captured by filter mesh are brushed by steel brush and discharged from drain outlet. The whole cleaning process takes about 15-60 seconds. During this time, the filtration system doesn’t interrupt the water supply and the whole operation process is controlled by a control box.

Product Details:

Self Cleaning Sugar Clear Juice Filter OPERATION,

JAGTAP Self Cleaning Sugar Clear Juice Filter are specially designed for processing industries and most suitable for sugarcane clear juice filtration.

Liquid flows inside from the inlet. The liquid flows inner from the outer surface of the filter screen, and the impurity is intercepted on the outer surface. Then, the liquid flows out from the outlet; with the passage of time, the impurities gradually increase, and differential pressure rises. We can begin to clean the filter screen according to the preset differential pressure or the timing.

The motor drives the scraper to rotate horizontally to clean the filter screen. When the scraper rotates, impurities are scraped off and filtered along the filter net to the bottom of the filter, and the impurities with large specific gravity are deposited into the dirty collector. Each cleaning is made up of a number of strokes. After the filter screen is cleaned, the filtering ability is restored. No filtration interruption while self-cleaning.

After a number of cleaning cycles, impurities accumulate to a certain amount. Regular opening of drain valve, and the waste liquid containing high concentration of impurities is discharged. which can also be recycled, if necessary.

Technical features and advantages

 

1. Horizontal rotary scraping, scraping off the impurities directly, is good at filtering viscous liquids and removal of viscous, soft and suspended impurities;

2. Simple structure, easy dismounting; after removing the scraper, easy to take out the filter screen, and easy to clean the inside;

3. Automatic operation, continuous online filtration, to end up the heavy filter screen replacement and cleaning work;

4. Do not produce disposable filter material, saving consumables costs and environmental costs;

5. Small filtration pressure loss, stable flow rate, energy saving is beneficial to the continuous stability of the whole process;

6. Sealed filtration, preventing dangerous material leakage, is advantageous to the safe production and the staff health;

7. Discharge waste liquid with high impurities concentration can be recycled, to reduce the loss of high-value materials;

8. A variety of advanced control systems are optional, powerful, efficient and reliable;

9. Selection of world-renowned brands of components, high reliability, low costs.

Automatic Cleaning Control System

JAGTAP filter is equipped with automated cleaning control system, integrated differential pressure cleaning and timing cleaning parallel control function, which controls its efficient working, according to the operating conditions. If necessary, the system is able to realize real-time and remote monitoring of DCS by custom.

Additional Information:

• Item Code: SCF

Product Details:

In the pharmaceutical industry, JAGTAP wedge wire self-cleaning filter screens are utilized in various critical applications where precise filtration is essential for ensuring product quality, regulatory compliance, and patient safety. Here are some common applications within the pharmaceutical industry:

Active Pharmaceutical Ingredient (API) Filtration: During the manufacturing of APIs, raw materials, reaction mixtures, or intermediate products often require filtration to remove impurities, catalyst residues, or particulate matter. Wedge wire self-cleaning filter screens are employed to achieve high levels of purity and ensure the quality of APIs.

Filtration of Drug Formulations: Pharmaceutical formulations such as suspensions, emulsions, solutions, or creams may contain particulate matter, aggregates, or microbial contaminants that need to be removed before packaging. Wedge wire self-cleaning filter screens are used in filtration units to clarify drug formulations, ensuring their stability, efficacy, and safety for patient use.

Bioprocess Filtration: In biopharmaceutical manufacturing, processes such as cell culture, fermentation, or protein purification require sterile filtration to remove microorganisms, cell debris, or aggregates. Wedge wire self-cleaning filter screens are employed in bioprocess filtration systems to achieve microbial retention while maintaining process efficiency and product yield.

Aseptic Filtration: Sterile filtration is critical in pharmaceutical manufacturing to prevent microbial contamination of drug products and maintain product sterility throughout processing. Wedge wire self-cleaning filter screens are used in aseptic filtration units to remove bacteria, viruses, and fungi from liquids or gases, ensuring the safety and efficacy of pharmaceutical products.

Media and Buffer Filtration: Manufacturing processes in the pharmaceutical industry often require filtration of media, buffers, or process solutions to remove particulate matter, endotoxins, or other contaminants. Wedge wire self-cleaning filter screens are integrated into filtration systems to achieve the desired levels of purity and consistency in process fluids.

Cleaning-in-Place (CIP) Systems: Pharmaceutical manufacturing facilities employ CIP systems to clean and sanitize process equipment and piping between production runs. Wedge wire self-cleaning filter screens are installed in CIP systems to remove debris, particles, and microbial contaminants from cleaning solutions, ensuring the effectiveness of cleaning processes and minimizing the risk of cross-contamination.

Overall, JAGTAP wedge wire self-cleaning filter screens play a crucial role in the pharmaceutical industry by providing reliable and efficient filtration solutions for a wide range of applications, from raw material processing to final product formulation. Their high filtration efficiency, robust construction, and self-cleaning capabilities make them indispensable for maintaining product quality, regulatory compliance, and patient safety in pharmaceutical manufacturing.

 

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Product Details:

In chemical manufacturing, wedge wire self-cleaning filter screens are utilized in various processes where precise filtration is crucial for maintaining product quality, process efficiency, and equipment integrity. Here are some common applications within the chemical manufacturing industry:

Chemical Reaction Filtration: Many chemical manufacturing processes involve reactions that produce products along with unwanted by-products, catalyst fines, or impurities. Wedge wire self-cleaning filter screens are used to remove these contaminants from reaction mixtures, ensuring the purity of the final product and protecting downstream equipment.

Solvent Filtration: Chemical manufacturing often involves the use of solvents for dissolving or extracting substances. Wedge wire self-cleaning filter screens are employed to remove particulate matter, solids, or agglomerates from solvents, preventing contamination of products and maintaining the efficiency of subsequent processing steps.

Slurry Filtration: Some chemical manufacturing processes generate slurries or suspensions containing solid particles dispersed in liquid phases. Wedge wire self-cleaning filter screens are utilized to separate solids from liquids, achieving clarification and concentration of products or intermediate materials.

Product Purification: Purification of chemical products is essential to meet quality standards and regulatory requirements. Wedge wire self-cleaning filter screens are integrated into purification systems to remove impurities, color bodies, or contaminants from final products, ensuring they meet desired specifications for purity and appearance.

Process Water Treatment: Chemical manufacturing processes often require water for various purposes such as cooling, washing, or as a reaction medium. Wedge wire self-cleaning filter screens are used in water treatment systems to remove suspended solids, algae, and other impurities from process water, ensuring the reliability and efficiency of equipment and minimizing the risk of contamination.

Resin and Polymer Filtration: Manufacturing processes for resins, polymers, and plastics require precise filtration to remove particulate matter, gels, or agglomerates that can affect product quality and performance. Wedge wire self-cleaning filter screens are employed in filtration units to ensure the purity and consistency of polymer products.

Overall, wedge wire self-cleaning filter screens play a vital role in the chemical manufacturing industry by providing reliable and efficient filtration solutions for a wide range of applications. Their robust construction, high filtration efficiency, and self-cleaning capabilities make them well-suited for demanding processes in chemical production facilities.

 

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Product Details:

In the petrochemical and refining industries, JAGTAP wedge wire self-cleaning filter screens are used in various critical applications where precise filtration is essential for process efficiency, product quality, and equipment protection. Here are some common applications within these industries:

Crude Oil Filtration: Crude oil extracted from reservoirs often contains solid contaminants such as sand, clay, or rust particles. Before further processing, crude oil is typically passed through filtration systems equipped with wedge wire self-cleaning filter screens to remove these contaminants and protect downstream equipment such as pumps, compressors, and pipelines from abrasion and damage.

Refinery Process Streams: Throughout the refining process, different streams containing hydrocarbons, catalysts, and other components require filtration to remove impurities and ensure product quality. Wedge wire self-cleaning filter screens are utilized in various units such as distillation, catalytic cracking, hydrotreating, and reforming to remove solids, catalyst fines, coke particles, and other contaminants from process streams.

Water Treatment: Refineries require large quantities of water for various processes such as cooling, steam generation, and desalination. Wedge wire self-cleaning filter screens are employed in water treatment systems to remove suspended solids, algae, and other impurities from feedwater sources, ensuring the efficiency and longevity of equipment like heat exchangers, boilers, and cooling towers.

Chemical Filtration: Petrochemical plants often produce a wide range of chemical products, each requiring precise filtration to meet quality specifications. Wedge wire self-cleaning filter screens are used in chemical processing units to remove solid contaminants, catalyst fines, and by-products from reaction streams, enhancing product purity and yield.

Pipeline Protection: In addition to process filtration, wedge wire self-cleaning filter screens are installed at key points along pipelines to prevent the ingress of debris, scale, and corrosion products, which can impair flow efficiency and integrity over time. These screens help maintain pipeline integrity and reduce the risk of blockages and unplanned shutdowns.

Overall, JAGTAP wedge wire self-cleaning filter screens play a crucial role in the petrochemical and refining industries by ensuring the reliability, efficiency, and safety of various processes and equipment. Their robust construction, high filtration efficiency, and self-cleaning capabilities make them well-suited for demanding applications in these industries.

 

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Product Details:

JAGTAP Automatic Self Cleaning Filters used for Sea Water Filtration.

We JAGTAP Engineering Works are the manufacturer and exporter of Welded Wedge Wire Screens filtration products.We also manufacture Automatic Self Cleaning Filter in which Wedge Wire Screen filter are used for Solid/Liquid fine filtration, separation and screening process.. also used for sea water filtration, heat exchangers, ultra filtration and Reverse Osmosis units protection, R/O Prefiltration, UF Prefiltration, Raw Seawater Filtration, Cooling Water for HVAC, Process Water Filtration

How does the JAGTAP self-cleaning filter work's.

The water flows through the screen and the particles are retained on the inside of the screen of the filter element. The filtered water then flows out through the outlet.
When the particles accumulated to a certain number and the pressure differential increases to the pre-determined level, the flushing cycle starts. 

It include two steps:

First, the automatic drain valve opens on the drainage outlet. Then, electronic motor drives the cleaning brushes which are inside the screen, the solids are expelled through the drain valve.

Filters continue to supply filtered water even during the flushing cycle.The whole working system is controlled by a smart box which has several control modes: pressure differential, time, manual and PLC.

Product Details:

 

JAGTAP Auto Self Cleaning Filter

Brief introduction

JAGTAP Filter is a new type of self cleaning filter strainer independently developed by JAGTAP Engineering Works with our own logical material goods. It is designed for continuous online filtration to remove impurities.

JAGTAP Filter is mainly designed for high-viscosity and soft impurities filtration, with the precision range being 50-1,500μm. Featuring precise filtration can effectively remove impurities from the surface of filtering screens, thus removing more impurities with high efficiency. It applies to the filtration of water and various viscous liquids. JAGTAP Filter designed and manufactured as per JAGTAP’s standards for high performance, high quality and high reliability, it features internationally first-class quality.

High Quality Self Cleaning Filter For Water/Juice Filtration

Product Introduction:

Automatic self-clean filter not only has the function to filter raw water, but also can automatically clean the filter element. And while cleaning, the filtering process is continuous. This equipment have the advantages of higher automation, larger capacity, wider usage and automatic self-cleaning.

Application:

Its widely used for treatment of drinking water, construction circulating water, industrial circulating water, sewage, mining water, and also in various industries: iron, petroleum, mills, electronic, paper making, plastic, automobile, Petrochemical Plants, Chemical Plants, Power Plants, Nuclear Plants, Pulp & Paper industries, Steel Plants, Mines, Paints and pigments, Sugar, Water treatment, Effluent treatment, etc.

Specifications:

Capacity: 20-2350 M3/h

Max. Pressure: 0.1-1.6Mpa

Pressure Loss: ≤0.081Mpa

Max. temperature: 95???

Filtering Precision Range: 100-3000μm

Cleaning Water Consumption: <1%

Cleaning Time: 10-60 Seconds

Cleaning Control Type: Pressure Difference/Time/Manual

Control Interface: Digital Display

Filter Screen Type: SS304, 316, 316L Wedge Wire Screen

 

Additional Information:

• Item Code: JEW-SCF
• Delivery Time: 6-8 Weeks

Product Details:

JAGTAP Self cleaning Filter system in the production process of chocolate.
self-cleaning filter system before filling the chocolate. (last step before molding).

The solution:
JAGTAP Wedge Wire Filter is modified for special use as follows:

• The filter is easy to open with a hinged lid.
• The filter element with the scraper basket can be removed completely to the top without tools.