Self Cleaning Filter

Product Details:

JAGTAP self cleaning filter is mainly used in the fluid which contains more gravity impurities in filtering medium.???JAGTAP automatic self-cleaning filter is a kind of filter which is suitable for bad environment. It can be equipped with 3500 micron- 50 micron slot size and 200mm - 1000mm pipeline diameter for different using requirements. The cleaning process is started by a differential pressure switch which is monitoring the differential pressure of inlet and outlet, normally the pre-set value is 0.5bar (7psi).JAGTAP self cleaning filter is suitable for filters with DN25~DN900 pipeline to choose from. With advantages of continuously fluid flow, safety operation, simple maintenance, this kind of filter is widely used in all industries.


When the differential pressure of inlet and outlet reaches the pre-set value, the filter will start the cleaning process. The whole self-cleaning process includes two steps: 1. Turn on the drain valve which is on the filter top cover. 2. Two stainless steel brushes inside the filter mesh start to rotate which are driven by motor. The impurities captured by filter mesh are brushed by steel brush and discharged from drain outlet. The whole cleaning process takes about 15-60 seconds. During this time, the filtration system doesn’t interrupt the water supply and the whole operation process is controlled by a control box.

Product Details:

JAGTAP Automatic Self Cleaning Filters used for Sea Water Filtration.

We JAGTAP Engineering Works are the manufacturer and exporter of Welded Wedge Wire Screens filtration products.We also manufacture Automatic Self Cleaning Filter in which Wedge Wire Screen filter are used for Solid/Liquid fine filtration, separation and screening process.. also used for sea water filtration, heat exchangers, ultra filtration and Reverse Osmosis units protection, R/O Prefiltration, UF Prefiltration, Raw Seawater Filtration, Cooling Water for HVAC, Process Water Filtration

How does the JAGTAP self-cleaning filter work's.

The water flows through the screen and the particles are retained on the inside of the screen of the filter element. The filtered water then flows out through the outlet.
When the particles accumulated to a certain number and the pressure differential increases to the pre-determined level, the flushing cycle starts. 

It include two steps:

First, the automatic drain valve opens on the drainage outlet. Then, electronic motor drives the cleaning brushes which are inside the screen, the solids are expelled through the drain valve.

Filters continue to supply filtered water even during the flushing cycle.The whole working system is controlled by a smart box which has several control modes: pressure differential, time, manual and PLC.

Product Details:

 

JAGTAP Auto Self Cleaning Filter

Brief introduction

JAGTAP Filter is a new type of self cleaning filter strainer independently developed by JAGTAP Engineering Works with our own logical material goods. It is designed for continuous online filtration to remove impurities.

JAGTAP Filter is mainly designed for high-viscosity and soft impurities filtration, with the precision range being 50-1,500μm. Featuring precise filtration can effectively remove impurities from the surface of filtering screens, thus removing more impurities with high efficiency. It applies to the filtration of water and various viscous liquids. JAGTAP Filter designed and manufactured as per JAGTAP’s standards for high performance, high quality and high reliability, it features internationally first-class quality.

High Quality Self Cleaning Filter For Water/Juice Filtration

Product Introduction:

Automatic self-clean filter not only has the function to filter raw water, but also can automatically clean the filter element. And while cleaning, the filtering process is continuous. This equipment have the advantages of higher automation, larger capacity, wider usage and automatic self-cleaning.

Application:

Its widely used for treatment of drinking water, construction circulating water, industrial circulating water, sewage, mining water, and also in various industries: iron, petroleum, mills, electronic, paper making, plastic, automobile, Petrochemical Plants, Chemical Plants, Power Plants, Nuclear Plants, Pulp & Paper industries, Steel Plants, Mines, Paints and pigments, Sugar, Water treatment, Effluent treatment, etc.

Specifications:

Capacity: 20-2350 M3/h

Max. Pressure: 0.1-1.6Mpa

Pressure Loss: ≤0.081Mpa

Max. temperature: 95???

Filtering Precision Range: 100-3000μm

Cleaning Water Consumption: <1%

Cleaning Time: 10-60 Seconds

Cleaning Control Type: Pressure Difference/Time/Manual

Control Interface: Digital Display

Filter Screen Type: SS304, 316, 316L Wedge Wire Screen

 

Additional Information:

• Item Code: JEW-SCF
• Delivery Time: 6-8 Weeks

Product Details:

Disc Scraping Self Cleaning Filter 

JAGTAP pneumatic scraping self-cleaning filter ( JEW SSCF FILTER for short), is the new high performance scraping self-cleaning filter independantly developed by JAGTAP Engineering Works. It automatically removes the particles and impurities from the filter element internal surface by mechanical scraping and it can continuously work on-line. JEW SSCF Filter is designed for filtration of high viscosity up to 800,000mPa.s. The filtration degree ranges from 50~1500µm. It can scrape the impurities off the filter element surface most quickly, which makes it more efficiently removing the impurities. It is applicable for water and various viscous liquid.
The JEW SSCF filter is designed and manufactured by following JAGTAP''s high performance, high quality and high reliability standard. The conventional filters get clogged frequently when filtering the viscous liquid and removing the soft impurities. The customers have to select larger filters or clean the filter manually and freqeuntly, which means expensive investment, hard work,valuable liquid loss. JEW SSCF filter solves these kinds of problems by its advanced self-cleaning principle. It always keeps the filter element clean, discharges waste liquid with high impurity concentration, reduces the liquid loss. When filtering the viscous liquids such as dirty water, adhesives, resins, polymers and oils, JEW SSCF filter works more efficiently. JEW SSCF filter is taking place of the vibrating screen, bag filter, basket filter andsome kind of back-flushing filter by its technical advantages and low running cost.
[ Filtering Status ]Liquid enters the filter from the inlet. The spring-loaded disc-shape scraper tightly fits the filter element internal surface and stops at the top of the filter element. The liquid passes the scraper and flows across the filter element from inside to outside. The impurities are blocked on the inner element surface. The liquid flows out from the outlet. After running for a period, more and more impurities accumulate and the pressure dropincreases. Clean the filter element by the preset differential pressure or the preset time cycle.
[ Cleaning Status ]
The cylinder drives the scraper moving up and down and cleaning the filter element. When the scraper moving down, the impurities are pushed down to the filter bottom, and gravity particles settle down to the impurity collection chamber. When the scraper moving up, the remaining impurities are pushed to the top of the filter element and then flushed off by the liquid. The impurities pass the scraper, get back the filter element internal surface and then scraped off when the scraper moving down.Each cleaning cycle consists of several strokes. After cleaning, the filter element are regenerated. When cleaning, it filters normally and flowrate is not interrupted.
[ Purging Status ]After several cleaning cycles, the impurities accumulate more and more.Open the valve periodically and purge the waste liquid of high impurity concentration, which can be recovered if necessary.

Applicable Industries and Liquids

n Applicable industries: Water treatment, pulp and paper, petro-chemical, bio-pharmaceutical, coatings, inks, oil refinary, food and beverage

n Typical applicable liquid: Wax, coal oil, Emmanuel Oil , polyer, water, citric acid, fermentation broth, protein, soap, wet end additive, coating, ink, adhesive, rubber, ethanol, chocolate, confectionary, juice, coolant, etc.

Additional Information:

• Item Code: JEW-DSSCF
• Delivery Time: 8 Weeks

Product Details:

Self Cleaning Sugar Clear Juice Filter OPERATION,

JAGTAP Self Cleaning Sugar Clear Juice Filter are specially designed for processing industries and most suitable for sugarcane clear juice filtration.

Liquid flows inside from the inlet. The liquid flows inner from the outer surface of the filter screen, and the impurity is intercepted on the outer surface. Then, the liquid flows out from the outlet; with the passage of time, the impurities gradually increase, and differential pressure rises. We can begin to clean the filter screen according to the preset differential pressure or the timing.

The motor drives the scraper to rotate horizontally to clean the filter screen. When the scraper rotates, impurities are scraped off and filtered along the filter net to the bottom of the filter, and the impurities with large specific gravity are deposited into the dirty collector. Each cleaning is made up of a number of strokes. After the filter screen is cleaned, the filtering ability is restored. No filtration interruption while self-cleaning.

After a number of cleaning cycles, impurities accumulate to a certain amount. Regular opening of drain valve, and the waste liquid containing high concentration of impurities is discharged. which can also be recycled, if necessary.

Technical features and advantages

 

1. Horizontal rotary scraping, scraping off the impurities directly, is good at filtering viscous liquids and removal of viscous, soft and suspended impurities;

2. Simple structure, easy dismounting; after removing the scraper, easy to take out the filter screen, and easy to clean the inside;

3. Automatic operation, continuous online filtration, to end up the heavy filter screen replacement and cleaning work;

4. Do not produce disposable filter material, saving consumables costs and environmental costs;

5. Small filtration pressure loss, stable flow rate, energy saving is beneficial to the continuous stability of the whole process;

6. Sealed filtration, preventing dangerous material leakage, is advantageous to the safe production and the staff health;

7. Discharge waste liquid with high impurities concentration can be recycled, to reduce the loss of high-value materials;

8. A variety of advanced control systems are optional, powerful, efficient and reliable;

9. Selection of world-renowned brands of components, high reliability, low costs.

Automatic Cleaning Control System

JAGTAP filter is equipped with automated cleaning control system, integrated differential pressure cleaning and timing cleaning parallel control function, which controls its efficient working, according to the operating conditions. If necessary, the system is able to realize real-time and remote monitoring of DCS by custom.

Additional Information:

• Item Code: SCF

Product Details:

JAGTAP Self cleaning Filter system in the production process of chocolate.
self-cleaning filter system before filling the chocolate. (last step before molding).

The solution:
JAGTAP Wedge Wire Filter is modified for special use as follows:

• The filter is easy to open with a hinged lid.
• The filter element with the scraper basket can be removed completely to the top without tools.

Product Details:

JAGTAP Wedge Wire Self-Cleaning Filters are specialized filtration devices used in various industries for the purpose of removing impurities and particulates from liquids. These filters are designed to offer efficient and continuous filtration while minimizing the need for manual intervention or maintenance. Here's a guide to where and for what processes wedge wire self-cleaning filters are commonly used:
1. Industrial Water Treatment:
Cooling water systems: Wedge wire self-cleaning filters can be used to remove debris, sediment, and contaminants from cooling water systems, ensuring proper heat exchange and preventing clogs in pipes and equipment.Process water filtration: They are used to filter process water in industries such as chemical manufacturing, food and beverage processing, and pharmaceuticals.
2. Wastewater Treatment:
Municipal wastewater treatment plants: Wedge wire self-cleaning filters can be employed to filter raw sewage before it enters the treatment process, removing larger solids and preventing damage to downstream equipment.Industrial wastewater treatment: In industries producing wastewater, these filters help remove suspended solids, oils, and other pollutants before the water is discharged or treated further.
3. Oil and Gas Industry:
Produced water filtration: In the oil and gas industry, wedge wire self-cleaning filters are used to separate impurities and solids from produced water before it is discharged or reused.Refining processes: These filters can be utilized to remove contaminants from various fluids used in refining processes, ensuring the quality and integrity of the end products.
4. Pulp and Paper Industry:
Pulp washing and bleaching: Wedge wire self-cleaning filters are used in pulp and paper mills to separate fibers, debris, and chemicals during pulp washing and bleaching processes.
5. Chemical and Petrochemical Industry:
Filtration of chemicals and solvents: They help ensure the purity of chemicals and solvents used in chemical and petrochemical processes.
6. Food and Beverage Industry:
Beverage production: Wedge wire self-cleaning filters can be used to filter liquids such as juices, wines, and beverages, removing solids and particulates.Food processing: These filters are employed to remove impurities from liquid ingredients or wash water in food processing operations.
7. Mining and Minerals Industry:
Mine water treatment: Wedge wire self-cleaning filters can be used to filter mine water, removing suspended solids and contaminants.
8. Aquaculture and Fisheries:
Recirculating aquaculture systems: These filters help maintain water quality in aquaculture systems by removing solids and waste.
9. Agriculture and Irrigation:
Irrigation water filtration: In agricultural settings, these filters can be used to remove sediment and debris from irrigation water, preventing clogs in irrigation systems.

JAGTAP Wedge Wire Automatic Self Cleaning Filters are valued for their durability, efficiency, and ability to operate continuously without frequent manual maintenance. They play a critical role in maintaining the quality and efficiency of various industrial processes by ensuring that liquids are free from contaminants and particulates. The specific design and configuration of the filter may vary based on the industry and application.

Additional Information:

• Delivery Time: 4-8 weeks