Wedge Wire Screen

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Advantages of Wedge Wire Screen False Bottom over Other Materials

One of the main steps in the brewing process is lautering. In a word, its main job is to facilitate the filtration of crushed grains from the fermentation broth. This process is performed in a vessel called a lauter tun where false bottom is an integral part of the vessel. There are many different types of false bottoms for lautering. JAGTAP Wedge Wire Screen is one of the main options for false bottom available on the market.

There are various benefits of using a false bottom made of wedge wire screen. These benefits provide an excellent alternative to solve the known problems inherently exist in other materials:

 

• Large opening area with precise slot size, providing a high wort flow rate;
• Higher mechanical strength to better support the grain;
• Better efficiency to prevent grains from trapping or clogging holes;
• Improved lautering speed.

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Welcome to JAGTAP ENGINEERING WORKS

Jagtap's Welded Wedge Wire screens are manufactured from V shaped profile wire, with an unique Metal-to-Metal Fusion technology welded structure and are known for their Great Strength, Precision, Service Life and Customised Design and can be successfully used in wide range of applications in the field of process engineering such as sugar juice filtration, waste water treatment, crude oil and natural gas production and vessel internals solving problems of solid / liquid and solid / gas separation, filtration of oils, greases, paints, food products, water, fuels, liquid cooling agents, chemicals etc…   They can replace conventional media like wire Mesh Cloth, Punched Plates, Perforated Plates, Non-Metallic Filter Cloth etc… Jagtap's Welded Wedge Wire screen products provide the cutting edge for:   Separating Straining  Filtering Water intake  Sizing De-watering  Drying Media retention

the leading manufacturer & Supplier of Welded Wedge Wire Screen filtration products to key players in various industries and having strong presence into the Industries like:   Sugar, Salt, Beverage, Food Processing, Pulp & Paper, Steel, Chemical, Mineral Processing, Coal, Petrochemical, Pharmaceuticals, Effluent Water Treatment   The Jagtap Welded Wedge Wire filtration products are leading the industry in superior construction, durability, and quality. With a proven record it is a simple choice for reliable production, whether it's from Sugar, Paper, Food, Chemical etc.

Additional Information:

• Item Code: JEWWWS
• Delivery Time: 4-6 Weeks

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Additional Information:

• Item Code: JEW
• Delivery Time: 4 - 6 Weeks

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Jagtap Engineering presents itself as the India's first company to introduce the in-house developed proprietary METAL- to -METAL Fusion Technology for manufacturing Wedge Wire Screen Filtration Products and is one of the leading manufacturer & Supplier of Welded Wedge Wire Screen filtration products to key players in various industries and having strong presence into the Industries like:

 

 Sugar Salt Beverage Food Processing

Pulp & Paper Steel Chemical Mineral Processing

Coal Petrochemical Pharmaceuticals Effluent Water Treatment

The Jagtap Welded Wedge Wire filtration products are leading the industry in superior construction, durability, and quality. With a proven record it is a simple choice for reliable production, whether it's from Sugar, Paper, Food, Chemical etc.

Additional Information:

• Item Code: JWWWS
• Delivery Time: 4 to 6 Weeks

Product Details:

We are pleased to introduce JAGTAP Engineering Works as one of the leading manufacturers and suppliers of Wedge Wire Screen Panel.

Wedge Wire Screen Panels - High Strength and Long Lifespan

Wedge wire screen panel has various support profiles.Wedge wire screen panels, also called wedge wire flat screens, wedge wire panels, are manufactured with stainless steel surface profiles and support profiles. The surface profile are welded onto support profiles at each intersection in a 90 degree.
Wedge wire screen panels, also called wedge wire flat screens, wedge wire panels, are manufactured with stainless steel surface profiles and support profiles. The surface profile are welded onto support profiles at each intersection in a 90 degree.
Wedge wire screen panels are composed of surface profile and support profile. The surface profile is commonly triangle wire, and the support profile can be triangle wire, wedge wire, round bar and rectangular bar. They can suit different machines and can be used in various applications.
Support types of wedge wire screen panels
Triangle wire.Round bar.Rectangular bar.Wedge wire.

Additional Information:

• Item Code: JEW-WWSP
• Delivery Time: 4-8 Weeks

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We are pleased to introduce JAGTAP Engineering Works as one of the leading manufacturers and suppliers/exporters of Welded Wedge Wire Panel Filtration products.


The main classification method of wedge wire screen is the shape. Different shapes of wedge wire screen can be used in different applications for different usage. We can supply you all shapes of wedge wire screen, including wedge wire screen panel, wedge wire screen tube, wedge wire sieve bends, wedge wire nozzles and wedge wire lateral assemblies. Additional, the special shapes and types of wedge wire screen can be customized according to your requirements.


We have lots of measures to ensure the high quality products and accurate specs. All the products are produced on the automatic equipment which can ensure the accuracy of products. We have professional and skilled workers, which have rich experience to reduce tolerance of the products. The complete quality control system can ensure the products accuracy further.


Wedge wire screen has a wide range of applications in lots of fields. They can be used as vibrating screen panels, floors, and decorative material. They have more applications in mine, coal, chemical, food and water treatment applications for filtering, screening and sizing. The different shapes and types of wedge wire screen can suit more machines, including carbon filters, desulfurizers, molecular sieves, gas sweeteners and lauter tuns.

Additional Information:

• Item Code: JEW-WWP

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JAGTAP Rotary Juice Screen
   "High Performance way of Removing Suspended Solids from Liquids” this “Jagtap” principle introduces liquid under minimum head loss conditions and rotates the screen in the opposite direction so that maximum shear velocity is achieved. This is used for fast separation of solids from liquid. This principle not only carries the operation at reduced cost, but also increases substantially the quantity of raw juice handled on a specific screen size. Screening efficiency is also improved as, in all cases; the raw juice is introduced tangentially on to the contra-rotating face. Because of the shallow approach, this system also increases the percentage of Bagacillo capture off the screen surface. Drums rotating in same direction as that of the juice flow, causes flooding of the juice adversely affecting screening efficiency.
   A fine gradient is provided, while mounting the screen, towards discharge end. The gradient is kept to a minimum to allow increased retention period. While higher percentage of juice recovery is assured in this arrangement, it also helps improve drying of Bagacillo to some extent.

Rotary screen sizes range from 1000 mm to 2400 mm ID and from 1000 mm to 5600 mm long. Flow rates are dependent on Rotary Screen’s open area and size.

Additional Information:

• Item Code: JEW-RWWS
• Delivery Time: 8-12 Weeks

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We are pleased to introduce Jagtap Engineering Works as one of the leading manufacturers and suppliers of Rotary Trommel Screen. 

MSW Sorting Trommel Drum Screen

Technical Specification

1. Screen aperture: φ28-φ160

2.MSW disposal capacity: 30-60Ton(60-100m³/h???

3.Diameter*Length: φ1500*8000; φ2000*9000; φ2500*9000.

4. Motor power: 3KW; 5.5KW

Description of ApplicationThe Garbage drum screen is widely used in screening and sorting the household waste to sort out burnable refuse, which can be used as boiler fuels. Then turn waste into Industrial power such as steam, electric energy and hot-blast air, etc. 
It is also applicable to screen and sort out the industiral refuse and construction waste.plastic containers and bottles in all shapes.

We therefore request you to favor us with your valued inquiry for wedge wire screen used in your plant to enable us to quote and establish long business relations as reliable, reasonable and quality wedge wire screen filtration products supplier.

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JAGTAP V Wire Filter Under Drain System is a type of filtration and drainage technology commonly used in water treatment and industrial processes. It is designed to remove impurities from liquids, such as water, while also providing efficient drainage.
Here's how a V Wire Filter Under Drain System typically works:
Filter Media: The system consists of a filter media, which can be made from materials such as stainless steel, This filter media is usually in the form of a cylindrical structure with V-shaped wedge wires, which gives the system its name.
Support Structure: The V Wire filter media is supported by a framework that holds the filter media in place. This framework is designed to provide structural integrity while allowing the filtered liquid to pass through.
Filtration Process: When the contaminated liquid passes through the V Wire Filter Under Drain System, impurities, suspended solids, and particles are trapped by the wedge-shaped wires. These impurities are prevented from passing through, leaving behind cleaner liquid.
Under Drain System: The under drain system refers to the drainage component of this setup. It allows the filtered liquid to pass through the filter media and collect underneath. The under drain system typically consists of a collection manifold or system of pipes that gather the filtered liquid and direct it to the desired outlet.
Backwashing and Cleaning: Over time, as the filter media accumulates impurities, it needs to be cleaned to maintain efficient filtration. This is typically done through a process called backwashing. During backwashing, the flow of liquid is reversed, and a cleaning fluid is used to dislodge and remove the trapped impurities from the filter media. The removed impurities are then flushed out of the system.
JAGTAP V Wire Filter Under Drain Systems are used in various applications, including municipal water treatment plants, industrial processes (such as in food and beverage, pharmaceutical, and chemical industries), wastewater treatment, and more. They are chosen for their durability, efficiency in filtration, and ease of maintenance.
It's important to note that the specific design and configuration of a V Wire Filter Under Drain System can vary based on the intended application and the requirements of the filtration process. Different sizes, materials, and configurations may be chosen based on factors such as the type of impurities to be removed, the flow rate of the liquid, and the level of filtration needed.

Wedge Wire Screen Tubes Wedge wire screen tube, also called round slot tube. It is made of stainless steel wire, which is the most popular type because of outstanding chemical stability and corrosion resistance. Tube diameter: 25mm - 1500mm. Tube length: 0.3m, 0.6m, 1m, 2m, 3m, 6m and 12m. Special sizes can be customized. Edge types: Common type, End ring type, Threaded fitting type, Flange type. Applications: * Petroleum industry. * Water treatment industry. * Chemical industry. * Hydro-geological exploration. * Drilling construction. * Geothermal development. * Catalytic reformer.

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We jagtap engineering works are specialized in design, development and manufacture of wedge wire screens in different shapes and forms. These screens are made in rotary screen drum, drum screen, cylindrical drum screen, rotating drum screen, trommel screen, conical basket type, curved type, tubular form, flat type and in cylindrical shapes in varying dimensions with different pitch sizes. They are available with necessary mounting fitments to suit individual needs.

Rotary screen drums. "the heart of rotary"

Rotary screen drums are the vital part of the rotary screen used in many industries for filtration. This allows a mixture of liquids and solids fed into the screen drum to be separated, with the liquid passing out through apertures in the screen drum body, while the solids are conveyed to one end of the screen drum for separate discharge.

 

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We are pleased to introduce JAGTAP Engineering Works as one of the leading manufacturers and exporter of Wedge Wire Screens Filtration products.

Jagtap Wedge Wire Screens can be successfully used in wide range of applications in the field of process engineering such as Sugarcane juice Filtration, Waste Water Treatment, Steel, Coal & Ore processing, Crude Oil and Natural Gas production and Vessel Internal solving problems of Solid/Liquid and Solid/gas separation, Water Intake, De-watering, Sizing, Filtration of Oils, Gases, Paints, Food Products, Water, Fuels, Liquid Cooling Agents, Chemicals etc.

Please feel free to get in touch with the undersigned for any clarification or information

 

 

Product Details:

JAGTAP wedge wire panels are manufactured to fit various screening applications.

 

Jagtap wedge wire panels are manufactured to fit various screening applications. Jagtap screens used in various industries such as Sugarcane juice Filtration, Waste Water Treatment, Coal Washeries, Coal, Mining &. Quarrying, Mineral Processing, Coal Washery, Coal and Coke, Crude Oil and Natural Gas production and Vessel Internal solving problems of Solid/Liquid and Solid/gas separation, De-watering, Sizing, Filtration of Oils, Gases, Paints, Food Products, Water, Fuels, Liquid Cooling Agents, Chemicals etc.

Jagtap wedge wire screen can be used in industry to dewater, deslime, drain and rinse, classify (both wet and dry), strain, filter, dry and cool.

Jagtap wedge wire panels are fabricated in flat panels, conical baskets, centrifuge basket, cylinders, tubes, sieve bend shapes in almost any dimension, for new and existing equipment.

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solvent extraction wedge wire / solvent extractor cadre frame
We JAGTAP Engineering Works are the manufacturer nad exporter of Wedge Wire Screens filtration products,We manufacture Stainless Steel Wedge Wire Screen for Solvent Extration having long life time.No risk of Clogging the screens due to V profile stainless steel wedge wire screens.

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Welcome to JAGTAP Screens

 

JAGTAP Engineering Works is a engineering company offering an extensive range of equipments and innovative process solutions based on advance technology as per customer needs in the Food, Dairy, Beverages and Chemical Industries.

JAGTAP Engineering Works vision is to provide highly efficient and cost effective Wedge Wire Screens Equipment for Dairy, Food and Beverage industries. 

JAGTAP Wedge Wire Screens used in, 

 

FOOD PROJECTS

Dairy Industry

Instant Coffee & Instant Tea

Edible & Pharma Grade Salt

Nutraceuticals & Protein Food

Fruit & Vegetables

Starch & Derivatives

Dairy Alternatives

 

NON FOOD PROJECTS

Herbal & Phytochemicals

Zero Liquid Discharge System

Waste Water Treatment Plant

 

Gelatin Plant

Also used in core process like,
EXTRACTION SYSTEMSAROMA RECOVERY SYSTEMAGGLOMERATION SYSTEM

 

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JAGTAP Foots Recovery Tank Wedge Wire Screen Seperating Solids from Crude Press Oil.


A Foots Recovery Tank is used in the oil industry to separate solids from crude press oil. To achieve this separation, a wedge wire screen is commonly used.
JAGTAP Wedge wire screens are made of stainless steel wires that are shaped into a V-shaped profile and then welded together. This creates a screen with very narrow slots or gaps between the wires. These narrow gaps allow liquids to pass through while retaining larger solids.
In the case of a Foots Recovery Tank, the crude press oil containing solids is pumped into the tank. The wedge wire screen is positioned inside the tank, and the oil is passed through the screen. As the oil flows through the narrow gaps of the screen, the solid particles are retained on the surface of the screen while the liquid oil passes through.
The separated solids accumulate on the surface of the screen, forming a layer commonly referred to as "foots." Periodically, the foots need to be removed from the screen to maintain its efficiency. This can be done by backwashing or manually cleaning the screen.
By using a JAGTAP wedge wire screen in a Foots Recovery Tank, the solids in the crude press oil are effectively separated, allowing for cleaner and higher quality oil to be further processed or refined.

#WedgeWireScreen #FootsRecoveryTank #SolidsSeparation #CrudeOilFiltration #OilIndustry #OilSeparation #CrudeOilProcessing #IndustrialFiltration #OilRefining #EfficientSeparation #CleanOilProduction #SolidRemoval #ProcessEquipment #OilQualityControl #OilIndustryTechnology

If any requiremnt then please Mail us or Call us.

Mail ID: vijayjagtapengineering@gmail.com

Product Details:

JAGTAP Wedge Wire Screens are commonly used in various industrial processes, including the manufacturing of cold drinks. One specific application of wedge wire screens in cold drink manufacturing is in the production of carbonated beverages like soda or soft drinks.
In this context, wedge wire screens are often used in filtration and separation processes to remove impurities, particles, and debris from the liquid ingredients before they are mixed and carbonated. These screens are designed to have precise openings that allow liquids to pass through while retaining larger solid particles.
Jagtap Wedge Wire Screens can be used at different stages of the cold drink manufacturing process, such as:
Raw Material Filtration: The ingredients for cold drinks, such as syrups and flavorings, might need to be filtered to remove any solid impurities or contaminants.
Mixing and Blending: Before carbonation, different components of the cold drink are mixed and blended. Wedge wire screens can be used to ensure that only the desired liquid components are introduced into the mixing process.
Carbonation: When introducing carbon dioxide (CO2) into the liquid to create carbonation, it's important to prevent any solid particles from entering the carbonation process. Wedge wire screens can help in maintaining the quality of the final product by preventing particle contamination.
Bottling and Packaging: Before bottling, the cold drink is usually filtered once more to ensure that it meets the desired clarity and quality standards.
JAGTAP Wedge Wire Screens offer advantages such as durability, efficient filtration, and ease of maintenance, making them suitable for use in the food and beverage industry, including cold drink manufacturing. They help ensure that the final product is free from unwanted particulates and impurities, providing consumers with a safe and enjoyable beverage experience.

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Centrifuge Conical Basket Centrifuge baskets are used for dewatering coarse materials in high-speed machinery. Jagtap''''s unique centrifuge baskets have helped improve the performance of many O.E.M machines.

The unique features of our product result in substantial cost savings, due to the following advantages:
All welded construction resulting in even wear of apertures and therefore longer operating life.We can manufacture in large sections, giving simple and speedy fitting, ensuring short down times.Greater free area, resulting in better dewatering and greater throughput.Lightweight screens, ensure a balanced performance.Precision fabrication ensures concentricity and superior bedding properties, resulting in an even cake build up.Substantial savings over OEM.

In most cases, wedge wire baskets are applied in the following areas:

• The food industry for coffee / tea extraction
• Chemical and potassium industry
• General mining industry

Additional Information:

• Item Code: JEW-WWCB
• Delivery Time: 8 Weeks

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We specialise in the manufacturing of Wedge Wire Cylinder.We obligated to meet the quality standards as per the customer demands.

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